Case StudiesThird-Party Logistics

Les Services Système D: from paper and Excel to a WMS

Client
Les Services Système D inc., Bois-des-Filion, Quebec
Sector
Third-party logistics: warehousing, packaging, assembly and secondary operations
Solution
Flowtrack (WMS), interfaced with the ERP
Partnership
Four years of continuous use, support still active

The Challenge

Founded in 2012 by Simon Bibeau, Les Services Système D takes on, from its Bois-des-Filion facility, the operations its customers would rather not run themselves.

What the company handles for its customers

  • Quality control, sorting and packaging
  • Assembly with lot tracking
  • Just-in-time order preparation, B2B and B2C
  • Warehousing of more than 1,000 pallets in FIFO rotation
  • Distribution across greater Montreal

Its customers include major automotive manufacturers, cosmetics companies and chemical industries. In those sectors, lot traceability is not negotiable.

Paper and Excel held up, to a point

For its first years, the company managed stock by hand. Movements were written on paper, then transcribed into an Excel file. The system worked and the company grew on it.

But it always produced a picture of the past. Inventory was accurate as of the last entry, not as of the moment you looked at it.

Why that is a ceiling, not a breakdown

Every new customer and every lot to trace added transcription without adding capacity. And for a logistics provider, the inventory record is not an administrative tool. It is the product being sold. The customer hands over their goods and buys back a promise: they are here, they are the right ones, they are traceable.

Billing follows the same logic. An operation that was never recorded is an operation that was never invoiced.

Two constraints remained, the kind most WMS projects ignore: a small team and a limited budget.

Racking aisle at Les Services Système D: pallets stored overhead and picking bins identified by numbered location
Every location carries an address. That is what lets inventory be looked up instead of reconstructed.
Two operators at an assembly bench at Les Services Système D, with cast aluminium parts for the automotive sector
Assembly of automotive sub-assemblies with lot tracking. Here, an unrecorded transaction becomes an uninvoiced operation.

Our Approach

Choosing the WMS you can actually run

Flowtrack was chosen for three concrete reasons: its simplicity, its cost and its flexibility. The right question was not which WMS was best on the market, but which one a company of this size could deploy and keep alive day to day.

Functional analysis before configuration

GCL mapped the real flows before configuring anything, then separated two families of transactions:

  • those that must be traced for lot traceability
  • those that drive billing directly

The WMS-ERP interface decides everything

The second workstream was the conversation between the WMS and the ERP. That point is what determines whether the WMS becomes the single source of truth, or a second silo to reconcile every month.

Training is the hardest part

Training and support ran through the entire implementation. It is the most demanding aspect of a project like this, and it is not technical: for a team used to paper, real time changes the gesture of every working day.

The Results

  • Real-time inventory and transactions, replacing paper and an Excel file
  • Faster billing cycle, driven by operational transactions
  • Real-time inventory visibility given to Système D’s own customers
  • Four years of growth in team and floor space, with rising productivity
  • WMS-ERP interface established as the single source of truth
  • More than 1,000 pallets in FIFO rotation, with lot traceability
We wanted to give our customers the same level of rigour they would get managing their own stock. As we grew, that became impossible to hold by hand. Today our customers see their inventory in real time, and we invoice exactly what we did.

Simon Bibeau, President and Founder

Les Services Système D inc.

What this means for you

  • A limited budget is not an obstacle to implementing a WMS. It is a selection criterion.
  • For a logistics provider, the WMS-ERP interface and the billing logic deserve as much attention as the warehouse processes.
  • The value of a WMS is measured by the growth it lets you absorb afterwards, not by a successful go-live.

More case studies

Les Services Système D: from paper and Excel to a WMS